Method

The Sagotech method isn't just about padding—it's about materials engineering.

We handle every stage of production in-house, using cold-forming processes that preserve the material by avoiding thermoforming and ensuring consistent performance.

.01

Prototyping

We begin by analyzing the customer’s needs, assessing the application, the required performance, and the intended use. We select the most suitable material and develop the prototype in-house, defining the product’s geometry and technical specifications.

.02

Cut

The material is processed using precision cutting systems optimized to meet the required technical specifications. This step ensures that the resulting components are precise and ready for subsequent processing.

.03

Shaping

Using cold mechanical forming processes, we develop specific geometries and shapes without resorting to thermoforming. This approach preserves the material’s elastic and physical properties, ensuring performance and long-term stability.

.04

Quality control

Every stage of the process is monitored to ensure compliance with technical specifications and consistent quality standards. The final inspection verifies the product’s dimensions, characteristics, and finish, ensuring reliability and consistency in supply.

Find answers to frequently asked questions

Here you’ll find answers to the most common questions about Sagotech, the materials we use, and our design approach. It’s an easy way to learn more about our work, the applications, and the solutions we develop for the sports and outdoor industries.

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